455 lines
9.5 KiB
C++
455 lines
9.5 KiB
C++
// include the library code:
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#include <LiquidCrystal.h>
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#include <DFR_Key.h>
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// states
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#define START_STATE 0
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#define PREHEAT_STATE 1
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#define RAMP_UP_STATE 2
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#define TAL_FIRST_STATE 3
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#define PEAK_STATE 4
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#define TAL_SECOND_STATE 5
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#define RAMP_DOWN_STATE 6
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#define END_STATE 7
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#define ERROR_STATE 8
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// error conditions
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#define E_DT_MIN 1 // temperature dt too small
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#define E_DT_MAX 2 // temperature dt too big
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#define E_TIME_MAX 4 // reflow process does take too long
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#define E_TS_TOO_SHORT 8 // Ts duration too short
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#define E_TS_TOO_LONG 16 // Ts duration too long
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#define E_TL_TOO_SHORT 32 // Tl duration too short
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#define E_TL_TOO_LONG 64 // Tl duration too long
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#define E_TP_TOO_SHORT 128 // Tp duration too short
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#define E_TP_TOO_LONG 256 // Tp duration too long
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// system time, timestamps and temperatures from sensors
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unsigned int time = 0; // profile seconds
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unsigned int temperature = 25; // actual oven temp
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unsigned int last_temperature = 25; // last oven temp
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int actual_dt = 0; // actual difference from last to actual temperatur
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// profile temperatures
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unsigned int Ts_min = 150; // °C
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unsigned int Ts_max = 200; // °C
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unsigned int Tl = 217; // 217°C
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unsigned int Tp = 260; // 245-260°C
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unsigned int time_max = 480; // 8*60s max
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// profile temp per second rates
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unsigned int ramp_up_rate_min = 0; // not used yet
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unsigned int ramp_up_rate_max = 50; // 3°C/s
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unsigned int ramp_down_max = 6; // 6°C/s max
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unsigned int ramp_down_min = 2; // 2°C/s max
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// profile temp durations
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unsigned int Ts_duration_min = 60; // s
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unsigned int Ts_duration_max = 180; // s
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unsigned int Tl_duration_min = 60; // 60-150s
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unsigned int Tl_duration_max = 150; // 60-150s
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unsigned int Tp_duration_min = 20; // 20-40s
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unsigned int Tp_duration_max = 40; // 20-40s
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// timestamps of event beginnings/ends
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unsigned int Ts_time_start = 0;
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unsigned int Ts_time_end = 0;
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unsigned int Tl_time_start = 0;
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unsigned int Tl_time_end = 0;
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unsigned int Tp_time_start = 0;
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unsigned int Tp_time_end = 0;
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// thermostat
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unsigned int set_min = 0;
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unsigned int set_max = 0;
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int set_dt_min = 0;
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int set_dt_max = 0;
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// state machine
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unsigned int error_condition = 0;
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byte state = 0;
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boolean is_oven_heating = false;
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// ui stuff
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boolean led_on = false;
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boolean disable_checks = true;
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//Pin assignments for SainSmart LCD Keypad Shield
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LiquidCrystal lcd(8, 9, 4, 5, 6, 7);
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DFR_Key keypad;
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void setup() {
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Serial.begin(9600);
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delay(300);
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pinMode(13, OUTPUT);
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pinMode(2, INPUT);
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set_start_state();
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lcd.begin(16, 2);
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lcd.clear();
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keypad.setRate(10);
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}
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void print_profile_state() {
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String tmp("P: ");
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tmp += state;
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tmp += "/";
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tmp += error_condition;
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lcd.setCursor(0, 1);
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lcd.print(tmp);
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}
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void print_status() {
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String tmp("s: ");
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tmp += time;
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tmp += " C: ";
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tmp += temperature;
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lcd.setCursor(0, 0);
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lcd.print(tmp);
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}
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/* led edit mode procedures
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* global menu (up/down) -> select
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* start
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* edit profile
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* select value (up/down) -> select | left
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* value (up/down) -> select | left
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*
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*/
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void print_edit() {
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}
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void control_oven() {
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if (temperature < set_min && !is_oven_heating) {
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is_oven_heating = true;
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Serial.println("Oven turned on");
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}
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else if (temperature > set_min && is_oven_heating) {
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is_oven_heating = false;
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Serial.println("Oven turned off");
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}
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}
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void set_temp(int min, int max, int dt_min, int dt_max) {
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set_min = min;
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set_max = max;
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set_dt_min = dt_min;
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set_dt_max = dt_max;
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}
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void get_temp() {
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last_temperature = temperature;
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temperature = int(float(analogRead(2)) * 0.2929);
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actual_dt = temperature - last_temperature;
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}
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void check_dt() {
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if (disable_checks)
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return;
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if (actual_dt > set_dt_max) {
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error_condition |= E_DT_MAX;
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}
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if (actual_dt < set_dt_min) {
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error_condition |= E_DT_MIN;
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}
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}
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void print_debug() {
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Serial.print("Time: ");
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Serial.print(time);
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Serial.print(", temperatur: ");
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Serial.print(temperature);
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Serial.print(", last_temperatur: ");
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Serial.print(last_temperature);
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Serial.print(", state: ");
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Serial.print(state);
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Serial.print(", Error: ");
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Serial.println(error_condition);
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}
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void check_max_duration() {
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if (disable_checks)
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return;
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Serial.println(time);
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if (time > time_max) {
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error_condition |= E_TIME_MAX;
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}
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Serial.println(time);
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}
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void check_Ts_duration_min() {
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if (disable_checks)
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return;
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Tl_time_end = time;
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if (time - Tl_time_start < Tl_duration_min) {
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error_condition |= E_TL_TOO_SHORT;
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}
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}
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void check_Ts_duration_max() {
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if (disable_checks)
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return;
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if (time - Ts_time_start > Tl_duration_max) {
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error_condition |= E_TS_TOO_LONG;
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}
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}
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void check_Tl_duration_min() {
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if (disable_checks)
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return;
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Tl_time_end = time;
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if (time - Tl_time_start < Tl_duration_min) {
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error_condition |= E_TL_TOO_SHORT;
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}
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}
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void check_Tl_duration_max() {
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if (disable_checks)
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return;
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if (time - Tl_time_start > Tl_duration_max) {
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error_condition |= E_TL_TOO_LONG;
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}
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}
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void check_Tp_duration_min() {
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Tp_time_end = time;
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if (time - Tp_time_start < Tp_duration_min) {
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error_condition |= E_TP_TOO_SHORT;
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}
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}
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void check_Tp_duration_max() {
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if (disable_checks)
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return;
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if (time - Tp_time_start > Tp_duration_max) {
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error_condition |= E_TP_TOO_LONG;
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}
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}
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void set_start_state() {
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led_on = false;
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digitalWrite(13, LOW);
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error_condition = 0;
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state = START_STATE;
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get_temp();
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last_temperature = temperature;
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actual_dt = temperature - last_temperature;
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set_temp(Tp-5, Tp, 0, ramp_up_rate_max);
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}
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void set_preheat_state() {
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Serial.println("Changing state to PREHEAT_STATE");
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state++;
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}
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void set_ramp_up_state() {
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Serial.println("Changed state to RAMP_UP_STATE");
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state++;
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}
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void set_tal_first_state() {
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Serial.println("Changed state to TAL_FIRST_STATE");
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state++;
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}
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void set_peak_state() {
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Serial.println("Changed state to PEAK_STATE");
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state++;
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}
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void set_tal_second_state() {
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Serial.println("Changed state to TAL_SECOND_STATE");
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set_temp(25, 25, -3, -6);
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state++;
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}
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void set_ramp_down_state() {
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Serial.println("Changed state to RAMP_DOWN_STATE");
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state++;
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}
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void set_end_state() {
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Serial.println("Changed state to END_STATE");
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state++;
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}
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void set_error_state() {
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if (state != ERROR_STATE) {
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Serial.println("Changed state to ERROR_STATE");
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set_temp(0, 0, 0, 0);
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state = ERROR_STATE;
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}
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}
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void handle_start_state() {
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check_max_duration();
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Serial.println(time);
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if (temperature > Ts_min) {
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Ts_time_start = time;
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set_preheat_state();
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}
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}
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void handle_preheat_state() {
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check_Ts_duration_max();
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check_max_duration();
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if (temperature > Ts_max) {
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check_Ts_duration_min();
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set_ramp_up_state();
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}
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}
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void handle_ramp_up_state() {
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check_max_duration();
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if (temperature > Tl) {
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Tl_time_start = time;
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set_tal_first_state();
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}
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}
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void handle_tal_first_state() {
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check_max_duration();
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check_Tl_duration_max();
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if (temperature > Tp - 5) {
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Tp_time_start = time;
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set_peak_state();
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}
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}
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void handle_peak_state() {
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check_Tl_duration_max();
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check_Tp_duration_max();
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if (time - Tp_time_start > Tp_duration_max) {
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check_Tp_duration_min();
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set_tal_second_state();
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}
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}
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void handle_tal_second_state() {
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check_Tl_duration_max();
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if (temperature < Tl) {
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check_Tl_duration_min();
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set_ramp_down_state();
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}
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}
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void handle_ramp_down_state() {
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if (temperature < Ts_min) {
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set_end_state();
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}
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}
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void handle_end_state() {
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// while(true) {
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// continue;
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// }
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}
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void handle_error_state() {
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if (led_on) {
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digitalWrite(13, LOW);
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led_on = false;
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}
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else {
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digitalWrite(13, HIGH);
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led_on = true;
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}
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if (error_condition & E_DT_MIN)
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Serial.println("Error: delta °K/second too low");
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if (error_condition & E_DT_MAX)
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Serial.println("Error: delta °K/second too big");
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if (error_condition & E_TIME_MAX)
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Serial.println("Error: reflow process does take too long");
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if (error_condition & E_TS_TOO_SHORT)
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Serial.println("Error: heatup duration was too short");
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if (error_condition & E_TS_TOO_LONG)
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Serial.println("Error: heatup duration was too long");
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if (error_condition & E_TL_TOO_SHORT)
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Serial.println("Error: temperature above liquidus duration was too short");
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if (error_condition & E_TL_TOO_LONG)
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Serial.println("Error: temperature above liquidus duration was too long");
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if (error_condition & E_TP_TOO_LONG)
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Serial.println("Error: peak temperature duration was too short");
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if (error_condition & E_TP_TOO_SHORT)
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Serial.println("Error: peak temperature duration was too long");
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}
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void loop() {
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time = millis() / 1000;
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get_temp();
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check_dt();
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// if (!error_condition) {
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// print_debug();
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// }
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// else {
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// set_error_state();
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// }
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//
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// switch (state) {
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// case START_STATE:
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// handle_start_state();
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// break;
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// case PREHEAT_STATE:
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// handle_preheat_state();
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// break;
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// case RAMP_UP_STATE:
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// handle_ramp_up_state();
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// break;
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// case TAL_FIRST_STATE:
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// handle_tal_first_state();
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// break;
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// case PEAK_STATE:
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// handle_peak_state();
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// break;
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// case TAL_SECOND_STATE:
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// Tl_time_end = time;
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// handle_tal_second_state();
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// break;
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// case RAMP_DOWN_STATE:
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// handle_ramp_down_state();
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// break;
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// case END_STATE:
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// handle_end_state();
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// break;
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// case ERROR_STATE:
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// handle_error_state();
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// break;
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// default:
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// break;
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// }
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//
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// control_oven();
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lcd.clear();
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print_debug();
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print_status();
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print_profile_state();
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delay(1000);
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}
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